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Bosch Manufacturing Solutions

Production Equipment & Automation – Intelligent Assembly & Testing Solutions

As a global supplier in the area of special purpose machinery, Bosch Manufacturing Solutions offers individual & intelligent assembly and testing solutions, incl. advanced manufacturing processes and technologies, digital & intelligent solutions and services along the entire product life cycle.

Assembly & Testing Systems

In an increasingly dynamic world, new requirements arise for future manufacturing – faster, more flexible, more efficient. The answer are automated & intelligent assembly and testing systems.

Bosch Manufacturing Solutions Assembly Testing Systems

As system integrator and general contractor our portfolio ranges from components & assemblies up to complete stations & production lines.

Our systems combine different cycle times, product sizes, weights and work tasks and thus form the optimal basis for flexible and networked mechatronic manufacturing.

In terms of the degree of automation, our production systems can be scaled from manual workstations with automation support to collaborative concepts for safe human-machine interaction and fully automated solutions.

Bosch Manufacturing Solutions Assembly Testing Systems

With our integrated manufacturing processes & technologies we offer technological advance according to customers requirements.

Consistent user centricity & a high degree of mechatronic standardization ensure an ergonomic user interface & smooth operation. Therefore, we developed the innovative and ergonomic Human Machine Experience (HMX).

Furthermore we plan, design and manufacture conveyor systems for various industrial applications.

Manufacturing Processes & Technologies

We offer innovative manufacturing processes and technologies for the high-quality production of products. From clever assembly, testing and automation solutions to surface technologies and state-of-the-art joining processes.

Assembly Processes & Technologies

Handling, Robotic & Automation

Handling, Robotic & Automation

We offer a wide range of clever assembly, handling & automation processes, such as controlled dispensing, joining, screwing, cutting, press-fitting, as well as feeding, transporting & robotics, up to complex setting and adjustment processes, which are constantly being further developed by our interdisciplinary teams of experts.

All solutions are scalable from single process systems up to full production lines.

– Handling & Positioning
– Transfer, Transport & AGVs
– Robotics & Gripping
– Feeding, Clamping, Palletizing, ...

Assembly Processes & Technologies
Bosch Manufacturing Solutions Measurement Testing Machine Vision

Measurement, Testing & Vision

Measurement, Testing & Vision

Measuring and Testing ensure quality and are prerequisites for the precise setting of products. From product development to series production to failure tests, our task-specific measurement and testing technology solutions enable:

  • Product and quality assessment
  • Setting each individual product to the target values
  • Closure of control loops
  • Completion of I4.0 solutions and big data analyses

We offer a variety of measurement and testing processes in different technologies and systems as customized facilities, studies and services:

  • Electrical Testing & Characterization
  • Measurement Data Acquisition
  • Leakage, Gas & Pneumatic Testing
  • Machine Vision: Optical Inspection, Tracking & Process Control

With Machine Vision solutions from Bosch, we offer you optical intelligence for manufacturing. Our spectrum ranges from intelligent image processing methods and individual system offerings to entire machinery for optical inspection and process control.  Our scalable, adaptive solutions feature a high degree of standardization and can be used in the laboratory, in small batch and single part production as well as in production lines even with short cycle times. In this way, we achieve the maximum benefit for each application with a minimum of necessary investment.  A close and trusting partnership with our customers is the basic prerequisite for this. From consulting and feasibility studies to the finished solution and beyond - with our Machine Vision Services we are at your side.
Bosch Manufacturing Solutions Fertigungsprozesse und Technologien Forming

Forming

Forming

The material properties essentially determine the wear behavior of components. The knowledge of the influence of hardness, strength, surface structure, and stress condition of the components is therefore fundamental in production.

For example, special, tailor-made manufacturing processes can be used to introduce residual compressive stresses into component surfaces or to change the surface hardness locally.

  • Twisting
  • Bending
  • Winding
  • 3D Forming

Bosch Manufacturing Solutions Fertigungsprozesse und Technologien Forming
Separating processes for fully and partially automated production lines as well as testing and stand-alone systems - specialized in the following areas: Laser Cutting Laser Drilling Laser Micro Structuring Stripping / Skinning Cutting with undefined Edge Balancing

Separating

Separating

Separating processes for fully and partially automated production lines as well as testing and stand-alone systems - specialized in the following areas:

  • Laser Cutting
  • Laser Drilling
  • Laser Micro Structuring
  • Stripping / Skinning
  • Cutting with undefined Edge
  • Balancing

Separating processes for fully and partially automated production lines as well as testing and stand-alone systems - specialized in the following areas: Laser Cutting Laser Drilling Laser Micro Structuring Stripping / Skinning Cutting with undefined Edge Balancing
In joining processes, two or more individual parts made of metal or plastic are connected to one another using a wide variety of mechanisms. From technical production advice, process development, and small series production to system technology for the highest demands of industrial-scale series production. Laser Welding Resistance & Keep Welding Friction Welding Ultrasonic Welding Dispensing & Gluing Tightening & Screwing Pressing Soldering Hot Staking Bonding

Joining

Joining

In joining processes, two or more individual parts made of metal or plastic are connected to one another using a wide variety of mechanisms. From technical production advice, process development, and small series production to system technology for the highest demands of industrial-scale series production.

  • Laser Welding
  • Resistance & Keep Welding
  • Friction Welding
  • Ultrasonic Welding
  • Dispensing & Gluing
  • Tightening & Screwing
  • Pressing
  • Soldering
  • Hot Staking
  • Bonding

In joining processes, two or more individual parts made of metal or plastic are connected to one another using a wide variety of mechanisms. From technical production advice, process development, and small series production to system technology for the highest demands of industrial-scale series production. Laser Welding Resistance & Keep Welding Friction Welding Ultrasonic Welding Dispensing & Gluing Tightening & Screwing Pressing Soldering Hot Staking Bonding
Surfaces mean protection: protection against corrosion and wear, against excessively high or low temperatures, against acids, cleaning agents and much more. This protection increases quality and durability. But coatings can do even more: with the right mix of materials, they increase the functionality and performance of products. And they also improve efficiency and aesthetics thanks to optical upgrades and a pleasant feel. Coatings Layer & Films Manufacturing / Chemical Surface Treatment  Desulfuring of natural gas Slot Insulation

Surface Technology

Surface Technology

Surfaces mean protection: protection against corrosion and wear, against excessively high or low temperatures, against acids, cleaning agents and much more. This protection increases quality and durability. But coatings can do even more: with the right mix of materials, they increase the functionality and performance of products. And they also improve efficiency and aesthetics thanks to optical upgrades and a pleasant feel.

  • Coatings
  • Layer & Films Manufacturing / Chemical Surface Treatment
  • Desulfuring of natural gas
  • Slot Insulation

Surfaces mean protection: protection against corrosion and wear, against excessively high or low temperatures, against acids, cleaning agents and much more. This protection increases quality and durability. But coatings can do even more: with the right mix of materials, they increase the functionality and performance of products. And they also improve efficiency and aesthetics thanks to optical upgrades and a pleasant feel. Coatings Layer & Films Manufacturing / Chemical Surface Treatment  Desulfuring of natural gas Slot Insulation

Digital & Intelligent Solutions

From process and system connectivity to data monitoring and analysis – thanks to our expertise in mechanical engineering combined with software and process know-how, intelligent algorithms for closed loop control are as well part of our daily business as AI-based prediction calculations.

Bosch Manufacturing Solutions Condition Monitoring & Alerting

Condition Monitoring & Alerting

Condition Monitoring & Alerting

  • Data Visualization
  • Cycle Time Monitoring
  • Control Performance Monitoring
  • Component Monitoring
  • Process Monitoring
  • Alerting according to defined parameters / criteria

Bosch Manufacturing Solutions Condition Monitoring & Alerting
Bosch Manufacturing Solutions Data Analysis

Data Analysis

Data Analysis

  • Machine Data Analysis
  • Process Data Analysis
  • Component Data Analysis

Bosch Manufacturing Solutions Data Analysis
Bosch Manufacturing Solutions Prediction & Closed Loop Control (Cybernetics)

Prediction & Closed Loop Control (Cybernetics)

Prediction & Closed Loop Control (Cybernetics)

  • Design of Intelligent Algorithms for Closed Loop Control
  • AI based Prediction Calculation of ?Part Quality or Component Lifecycle Calculation
  • Integration of Intelligent Algorithms into Control Technology & Manufacturing Environment

Bosch Manufacturing Solutions Prediction & Closed Loop Control (Cybernetics)
Bosch Manufacturing Solutions Digital Intelligent Solutions Operator Assistance Production

Operator Assistance

Operator Assistance

  • Video featured Maintenance Guidance
  • Localization, intelligent Priorization & Visualization of Operator Tasks
  • Data Enrichment by Integration of Operator Know-How
  • Machine HMI

Bosch Manufacturing Solutions Digital Intelligent Solutions Operator Assistance Production
Bosch Manufacturing Solutions Digital Intelligent Solutions System Conncetivity Production

System Conncetivity

System Conncetivity

  • Connectivity of Process Systems & Machine Controls
  • Connectivity to Broker Systems
  • Connectivity to Manufacturing IT Software
  • Modelling of Asset Administration Shells for Systems

Bosch Manufacturing Solutions Digital Intelligent Solutions System Conncetivity Production
Bosch Manufacturing Solutions Digital Intelligent Solutions Hardware Security Services Production

Hardware, Security & Services

Hardware, Security & Services

  • Documentation
  • Data Security / Data Encryption
  • Operation & Maintenance
  • Data Analysis Services
  • Data based Engineering & Optimization Services
  • Hardware

Bosch Manufacturing Solutions Digital Intelligent Solutions Hardware Security Services Production

Services

With our full scope of services, we offer worldwide availability, fast response times and flexible organization with uniform standards and local contacts.

Bosch Manufacturing Solutions Technical Support Services Technical Services

Technical Support

incl. Maintenance, Field & Remote Services, Online Support

Technical Support

  • Technical Support specialists will assist with any requirements regarding existing machinery and equipment from various manufacturers within the whole production
  • A worldwide network of experts with local contact persons supports smooth production – both on-site and by remote
  • The scope of services ranges from ramp-up support through classical maintenance activities and machine availability to modifications and relocations
  • Online support serves as extensive information platform for products, contacts and services
  • In urgent cases, using the globally available 24/7 Services Hotline is recommended

Bosch Manufacturing Solutions Technical Support Services
Condition Based & Modernization Services

Modernization & Condition Based Services

Modernization & Condition Based Services

  • The main objective of Modernization & Condition Based Services is to increase production efficiency
  • Based on production data, the quality as well as the value retention is ensured
  • Individual customer reports within the Performance Center enable the definition of optimization and automation potentials
  • Suitable implementation concepts are developed in close cooperation with the customers, while ranging from classic modifications and specific engineering solutions to digital production concepts

Bosch Manufacturing Solutions Services Condition Based & Modernization Services
Bosch Manufacturing Solutions Services Engineering Services

Engineering Services

Engineering Services

  • Engineering Services are used to realize complex, individual product and system installations
  • The services are as diverse as the requirements - from mechanical and electrical designs, the development of new processes, services like Simultaneous Engineering, feasibility studies like for example layout designs, CE and process testing, to the general contractor
  • Standardized platforms as well as software applications and optical inspection systems and processes complete the portfolio and ensure sustainable production quality

Bosch Manufacturing Solutions Services Engineering Services
Bosch Manufacturing Solutions Services  Spare Parts & Repair Services

Spare Parts & Repair Services

Spare Parts & Repair Services

  • As a global procurement services provider and repair specialist, ensuring machine availability and reducing new investments as well as stocks is focused
  • Within this scope, the procurement of all types of technical parts as well as machine components and equipment for machines of various manufacturers is covered
  • Additional services such as the Initial Equipment Package, the Exchange Parts Pool and global supply chain and logistics solutions in line with Bosch quality standards, ensure optimized production right from the start
  • Thanks to automated electronic procurement systems, such as the webshop, maximum efficiency from order to delivery is given

Bosch Manufacturing Solutions Services Spare Parts & Repair Services
Bosch Manufacturing Solutions Services Training

Training

Training

  • As part of training and education, product, system and application-relevant knowledge is imparted
  • Typically, standard trainings are conducted as part of face-to-face or online training
  • Customer-specific training can take place both in adecuate training facilities and at the production site

Bosch Manufacturing Solutions Services Training
Bosch Manufacturing Solutions Services Consulting Services & Services Contracts

Consulting Services & Services Contracts

Consulting Services & Services Contracts

  • With Consulting Services & Services Contracts, comprehensive advice from specialists in all matters relating to production is offered
  • These include manufacturing and production concepts, line designs, end-of-life consulting and much more
  • Individual service contracts guarantee greater flexibility and production security

Bosch Manufacturing Solutions Services Consulting Services & Services Contracts